Sanitizer filling machine details:
Our factory has been manufacturing sanitizer filling machine for several years. Filling disinfectants is no ordinary machine for the job—they have high alcohol content, some are highly corrosive, and produce an alarming amount of foam. Ordinary equipment quickly corrodes pumps and valves, and seals age, leading to leaks.
Our sanitizer filling machine is designed from the ground up for this challenging task. From our customer's perspective, our primary concern is corrosion resistance. All liquid-contacting parts—the pump, valves, piping, and tanks—are made of 316 stainless steel, preventing corrosion that could shorten the machine's lifespan. The seals are Teflon, so you don't have to worry about rust or corrosion when filling alcohol, chlorine-containing disinfectants, or acidic or alkaline solutions.
High-Precision Solutions for Sanitizer Packaging
Our sanitizer filling machines are engineered to handle a wide range of hygiene products, ensuring high-speed production and maximum safety. Whether you are filling thin alcohol sprays or thick antiseptic gels, JHY equipment delivers consistent results.
Products: Hand sanitizer gel, liquid alcohol (75%-95%), surgical scrubs, and surface disinfectants.
Containers: From small 30ml travel bottles to 1L pump bottles and 5L bulk containers.
As for the foaming issue, disinfectant creates a foamy mess, leaving your hands all over the bottle neck. Our machine's filling head features intelligent slow-flow and back-suction functions, ensuring gentle and smooth filling. The bottle neck is spotless and perfectly clean after the filling process. We also maintain accuracy within 0.5%, minimizing error whether filling 100ml or 5L barrels, eliminating the need for expensive materials.
This machine is also quite flexible. It can be equipped with 4-20 filling heads. It can fill up to 150 bottles per minute at its fastest. Bottles can be arranged in single, double, or even triple rows, making it easy to adapt to production lines and changeovers. It offers two control modes: timed filling or gravity-fed filling. It's highly intelligent and can handle a wide range of liquids.
Cleaning is also a strength, featuring a CIP online cleaning system. No need to disassemble parts, it can be activated with a single button. Hot water, acid, and alkaline solutions circulate through the system, making it ideal for the high-hygiene production environments of disinfection products.
Some key specifications you may be interested in:
Filling heads: 4-20 (flexibly configurable based on production volume)
Filling volume: 100ml-unlimited (suitable for both large barrels and small bottles)
Speed: 30-150 bottles/minute (adjustable)
Accuracy: ≤±0.5% (stable and waste-free)
Bottle feeding: Single/Dual/Triple (adaptable to different production lines)
Filling control: Time mode/Gravity mode (accommodates different liquids)
Cleaning: Supports CIP (Cleaning in Place) (easy and thorough)
This machine is a top-quality, tested and tested machine designed for harsh, corrosive environments. It's extremely durable and easy to operate. If you're looking for a sanitizer filling machine that works well, why not come to our factory and try it out? Bring your bottles and materials and see the results!
FAQ: Choosing the Best Sanitizer Filler
Q: Can this machine handle both liquid and thick gel sanitizers?
A: Yes. Our piston filling system is designed to be versatile. By adjusting the suction and filling speed via the PLC, you can switch between thin liquids and thick gels seamlessly.
Q: How do you prevent foaming during high-speed filling?
A: We use submerged filling (bottom-up) technology where the nozzles dive into the bottle and rise slowly as the liquid fills, effectively eliminating air bubbles and foam.
Q: Is the machine compatible with alcohol-based solutions?
A: Absolutely. We can configure the machine with specialized seals (Viton/Teflon) and explosion-proof motors specifically for 70%+ alcohol formulations.
