Introduction to Household Chemicals Filling Line

The household chemicals filling line is a robust, safety-focused automation system engineered to package a wide array of cleaning agents, disinfectants, and maintenance products efficiently. Designed to handle corrosive, viscous, or volatile formulations, these lines prioritize operator safety, environmental compliance, and high-speed production while accommodating diverse container types and sizes.

Products Processed

1. Liquid Cleaners: All-purpose cleaners, floor detergents, glass cleaners, and bathroom disinfectants.

2. Concentrated Solutions: Laundry detergents, fabric softeners, and dishwashing liquids.

3. Corrosive Agents: Drain openers, toilet bowl cleaners, and degreasers.

4. Aerosol Products: Air fresheners, oven cleaners, and insect repellents.

5. Granular/Powdered Formulations: Dishwasher detergents, scouring powders, and pool chemicals.

6. Gel-Based Products: Hand sanitizers, toilet gels, and adhesive removers.

Key Machinery Types

1. Corrosion-Resistant Filling Systems:

   • Stainless Steel/Teflon-Lined Piston Fillers: For acidic or alkaline liquids (e.g., bleach, drain cleaners).

   • Double-Diaphragm Pump Fillers: Handle abrasive slurries or viscous gels without contamination.

   • Auger Fillers: Precision dosing for hygroscopic powders or granular substances.

2. Aerosol Filling & Propellant Charging Units:

   • Closed-loop systems with gas recovery to safely fill pressurized cans (e.g., spray paints, lubricants).

   • Leak-testing stations to ensure seal integrity post-filling.

3. Hazardous Material Handling Modules:

   • Explosion-proof conveyors and filling heads for alcohol-based or flammable formulations.

   • Vapor extraction systems integrated with filling nozzles to minimize airborne toxins.

4. High-Capacity Bulk Packaging Equipment:

   • Rotary drum fillers for industrial-sized containers (5–50 liters).

   • Bag-in-box fillers for eco-friendly refill pouches of liquid detergents.

5. Tamper-Evident Sealing Solutions:

   • Induction sealers for chemical-resistant bottle liners.

   • Heat shrink banding machines for safety seals on caustic product caps.

6. Dedicated Cleaning & Purge Systems:

   • Automated CIP (Clean-in-Place) cycles to prevent cross-contamination between batches.

   • Solvent-resistant tubing and quick-disconnect nozzles for rapid formula changeovers.

Unique Features

• Spill-Containment Design: Drip trays, emergency shutoff valves, and secondary containment structures to manage leaks.

• Formula-Specific Material Compatibility: Ceramic, Hastelloy, or PVDF components to resist chemical degradation.

• Regulatory Compliance Tools: Barcode-linked batch tracking, SDS (Safety Data Sheet) integration, and EPA/REACH-compliant waste management.

• Ergonomic Safety Enhancements: Robotic palletizers for heavy containers, touchless sensor-operated zones for hazardous products.