Fast filling, fast production, your good partner for food filling！
I. Core Technology and Industry Adaptability
As a professional manufacturer deeply engaged in the food packaging field, we have developed a modular filling machine series tailored to the specific needs of edible oils, sauces, and honey, incorporating several cutting-edge technologies:
1. Edible Oil Filling machine
Utilizing three-stage dynamic weighing technology (fast-slow-precise), this machine achieves a filling accuracy of ±0.5%FS. Combined with a patented vacuum backflow design, this machine completely eliminates the dripping problem of olive oil and corn oil. The equipment comes standard with food-grade 316L stainless steel piping and electromagnetic induction sealing technology to prevent oil oxidation, complying with FDA and EU EC 1935/2004 food contact material standards.
2. Sauce Filling machine
For viscous materials such as ketchup and peanut butter, this system is equipped with VMA rotary vane pump technology, achieving bubble-free filling through a vacuum sealing system. The modular design allows for quick nozzle changes (in less than 15 minutes) across multiple sizes and can handle sauces containing particles (such as beef sauce) with a flow diameter up to 25mm. Equipped with a servo motor synchronous tracking system, the filling speed reaches 2.3-10 tons/hour, with an error control within ±1%.
3. Honey Filling machine
Unique Dual-Circulation Temperature Control Technology:
- Miller plate heating interlayer (70% higher heat exchange efficiency) maintains honey fluidity.
- Staged liquid level heating prevents scaling, with temperature fluctuations ≤±0.5°C.
- Anti-drawing filling head with vacuum bubble breaking device enables precise filling of 50-5000g, suitable for various product forms such as crystallized honey and liquid honey.
II. Flexible Production and Customization
1. Multi-Scenario Adaptation
- Edible Oil: Supports full-size packaging from 50ml to 200L, compatible with PET bottles, glass bottles, and metal drums.
- Sauce: Available with submersible filling (anti-foaming), piston metering (high viscosity), and screw pump delivery (including granules).
- Honey: Equipped with an anti-crystallization mixing tank and inert gas filling function to extend product shelf life.
2. Energy Saving and Sustainability
- A servo motor drive system reduces energy consumption by 30% compared to traditional models.
- A closed-loop sterile air circulation design reduces hydrogen peroxide consumption by up to 40%.
- Modular upgrades (such as adding labeling and coding capabilities) are available throughout the equipment's lifecycle, protecting customer investment.
III. Certification and Service System
- International Certifications: CE (Machinery Directive 2006/42/EC + EMC Directive), FDA Registration, ISO 22000 Food Safety Management System Certification
- Worry-Free Service:
- 24/7 remote technical support and 48-hour on-site response worldwide
- Standard 3-year warranty on core components and sufficient inventory of consumable parts (e.g., filling head seal life > 500,000 cycles)
- Regular customer operation training sessions and a complimentary "Food Filling Process Optimization Manual"
IV. Typical Case Studies
- Edible Oil: A large grain and oil group adopted our 26-head rotary weighing filler, achieving an hourly production capacity of 9,600 bottles of 5L barreled oil, saving over 15 tons of raw material waste annually.
- Sauces: A condiment company reduced the drip rate of chili sauce filling from 3% to below 0.1% using a multi-stage anti-drip spray gun.
- Honey: A beekeeping company introduced a heated vacuum filling system, increasing its crystallized honey filling efficiency by 200% and achieving a 99.8% product quality rate.
(Note: The above parameters and examples are based on actual projects and can be adjusted to meet customer needs.)
